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Made in UK5
Ztechnique Aftermarket products lead the way in driving down the cost of oil free air
One way traffic ( no old element to return)
No Non Return Charge levied
No old parts all new Ztechnique parts


Compatable with all oil free Atlas Copco Z air compressors
Ztechnique Aftermarket products lead the way in driving down the cost of oil free air
Since 2009 we have produced replacement oil free elements for Atlas Copco ZR ZA ZT ZH ZE equipment

Since 2009 we have produced replacement oil free elements for Atlas Copco ZR ZA ZT ZH ZE equipment

Investment In new Ztechnique castings has meant we are constantly driving down the costs of oil free compressed air for our customers. In 2014 we will be re launching the new Ztechnique element range for Atlas Copco Z compressors.

Investment in NEW castings as shown will enable Ztechnique to remain at its most competitive for the future...

Here's a glimpse at our facility's...

take a look at our facilitys now click here

Ztechnique Elements have our own casting design

Ztechnique Elements have our own casting design

Our service stage castings fit perfectly on to your Atlas Copco ZA ZR ZT ZE compressor.
Here our mould shop is in the process of producing our own moulds.

Autocad drawings of all components is carried out first

Autocad drawings of all components is carried out first

Using our technical department we produce all of the technical drawings necessary to produce our castings and other components

3D Design and metal component printing and prototype capability

3D Design and metal component printing and prototype capability

Investment in the latest technology 3D metal printing has meant we are far more capable than previously to bring components from the design stage to production in tailored quantity's for our customers.

Testing the accuracy of the machining

Testing the accuracy of the machining

After machining we test the accuracy of the machining process before the next stage the casting faces in our production facility

Completed machined casting ready for the next stage in assembly

Completed machined casting ready for the next stage in assembly

Our CNC equipment has completed it's task ready for the next stage in production of Ztechnique elements

New material ready for cutting in our Ztechnique rotor cutting facility's

New material ready for cutting in our Ztechnique rotor cutting facility's

These billets of steel are ready for loading into our rotor cutiing machine

Rotor Cutting our new stage 4 rotors

Rotor Cutting our new stage 4 rotors

Investment in our new rotor cutting equipment is also assisting us driving down costs for the new Ztechnique elements..

Partially Finished Rotors for Ztechnique elements

Partially Finished Rotors for Ztechnique elements

This image shows our partially finished rotors awaiting the next stage and balancing before use in our ztechnique element stages

Rotor balancing is essential to quality control

Rotor balancing is essential to quality control

Here you can see rotor balancing taking place all the key components are assembled and balanced together at this stage.

Rotors are shot blasted ready for the Ztechnique coating application

Rotors are shot blasted ready for the Ztechnique coating application

The matched rotors are shot blasted and prepared for coating application..

Rotor Coating at Ztechnique

Rotor Coating at Ztechnique

Applying the rotor coating is a multi step process with each step applied in a controlled spraying method baked at differing temperatures cycles to ensure correct bonding.
The purpose of the coating is two fold, minimising rotor clearances and protection from moist atmospheres and corrosion of the rotors etc .

Ztechnique uses several coatings dependant on the application Teflon S being one such coating in use..

We have ensured over thousands of hours run that our coating offers maximum protection..

Rotor Examination Coating Thickness Testing

Rotor Examination Coating Thickness Testing

After each stage of the coating application the coating thickness is measured to ensure QC is met for the final stage of coating application

Checking the Rotors after Machining Ztechnique

Checking the Rotors after Machining Ztechnique

The quality checks are made on each set of rotors after rotor cutting and a report produced

At every step precise measurements are taken and recorded

At every step precise measurements are taken and recorded

At each step of the assembly process we check all the components meet tolerances before the next stage of assembly..

New Wave Springs Installed

New Wave Springs Installed

Every part of a Ztechnique element is new

New Ztechnique Element Bearing Kits

New Ztechnique Element Bearing Kits

Here you can see our developments in Ztechnique spare parts are our Ztechnique thrust bearing kits for stages 1,2,3,4,5 and 6 size elements , new and refurbished element products.

Our bearings under normal running conditions can surpass 50,000 hours run

For more information please contact us at 00 44 1744 733211

New Timing Gears Ztechnique

New Timing Gears Ztechnique

New timing gears are essential to the elements performance being comparable with OEM Claimed performance figures. When an element has covered 50,000 to 80,000 hours plus the timing gears become 'run in' and if worn will reduce the clearance between the coated element rotors. Our Ztechnique elements ensure we have a great performance to match a great product.

Seals and Bearings are checked for quality

Seals and Bearings are checked for quality

Our seals and bearing assembly's are checked for quality before assembly to ensure 100% oil free consistency is maintained in our products..

Skilled Assembly here in the UK ensures build  quality is just right

Skilled Assembly here in the UK ensures build quality is just right

Our UK assembly facility ensures that our engineers are overseeing all aspects of the production process for the Ztechnique brand..

Each Ztechnique Element is dry assembled to check for quality

Each Ztechnique Element is dry assembled to check for quality

Before final assembly and bearings and seals fitted each air end is dry assembled and checked for quality and alignment. The next stage is full assembly following our strict procedure manual.

Following final assembly we move the finished product to the test centre..

100% Assured Oil free Air Testing

100% Assured Oil free Air Testing

We are able to test your air quality post Z compressor overhaul with a Quality Air test to British Standards.

ISO 8573 Air Testing
The ISO 8573 standard consists of purity classes for contaminants in compressed air: particles, water, and oil. In addition, ISO 8573-1:2010 also identifies microbiological contaminants. The ISO 8573 purity classes can be used to describe the quality of a compressed air system or to specify the required quality for a precise application. Compressed air specifications should meet product performance requirements.

To be sure your air is 100% oil free from our Ztechnique Elements this additional service is available...

Our dedicated testing station for 1-6 elements

Our dedicated testing station for 1-6 elements

Our test centre is used to run each air end for a period of time to asses its condition before shipping to our global customers.

Monitoring vibration seal loss and performance are just some of the tests we carry out in house.

We provide a test report for each Ztechnique element shipped

We provide a test report for each Ztechnique element shipped

Ensuring our customers have all the information about the new Ztechnique element is essential and we test run each service stage before shipping.

Packaging your element safely each time

Packaging your element safely each time

Each Ztechnique air end is protected with either black or grey salt resistant paint and packed in a Ztechnique crate..

The finished Product ! Ztechnique Elements

The finished Product ! Ztechnique Elements

10 Reasons you should change to Ztechnique

1. 18 Months Element warranty as standard
2. Output comparable and better in certain stage sizes than OEM claims
3. Plug and play a seamless fit with your ZA ZT ZR ZE oil free air compressor
4. Extended warranty up to 5 years with a service package
5. One way shipping to any country no return element necessary
6. Competitive prices for elements and essential parts on average 30% less than OEM
7. Wide range of install kits available NON OEM 4,8,16,000 hour services
8. Great Technical support from UK and Distributors
9. Local distributors for service support ( growing each year 47 country's now served )
10. We reinvest every year in product development to drive down the cost of oil free air for customers




Ready to ship another Ztechnique product

Ready to ship another Ztechnique product

Each Ztechnique air end is protected with either black or grey salt resistant paint and packed in a Ztechnique crate..
Each Element is carefully boxed in a dedicated Ztechnique solid crate with rust protection (rost paper) inserted in each rotor cavity to ensure no damp can damage the rotors during shipping.

specific fitting instructions are provided for each customers needs and Z training or Air Hire Installation provided if needed.

No need to return the old broken air end with NEW Ztechnique elements..

Z Training or Installation service

Z Training or Installation service

For all our Distributors and customers we offer a one to one Z and MD training support anywhere in the World.

From 2,000 to 80,000 hour overhauls we can train your team to all levels of Oil Free service on Atlas Copco products.

You can be sure your in safe hands with Ztechnique.com and Air Hire.co.uk dedicated service team..

Ztechnique Z Training goes that extra mile to understand our products

Ztechnique Z Training goes that extra mile to understand our products

Warranty Support Ztechnique Products

Warranty Support Ztechnique Products

Should the unexpected occur we are here for you with rapid support for all our products.

Our warranty's are just as comparable with the OEM warranty offers for metallic products

Sourcing parts and providing Instructions are second nature to us and we can in most cases work in your native language*

*Europe

Contact us now for support click here

Exhibitions of our products Ztechnique Replacement Elements

Exhibitions of our products Ztechnique Replacement Elements

We undertake Seminars and Exhibitions demonstrating our products around the World to show the quality of our products and support distributors..

STAR Refurbished Z and MD equipment

STAR Refurbished Z and MD equipment

With an excellent range of Pre Owned equipment we have all the right tools for Oil Free customers requiring good used and refurbished equipment.

Our Origins are in compressed air since 1987 we have great low cost alternatives to new equipment with over 100 pre owned compressors and dryers available right now

Contact us 00 44 1744 733211 or email email us now

NEW Products Sept 2014 from Ztechnique

NEW Products Sept 2014 from Ztechnique

Check out our latest additions to the web site...Sept 2014

New Filters
New Diaphragms
New Breather Kits

NEW Products March 2013

NEW Products March 2013

NON OEM Compensators for all models of ZR ZT Atlas Copco Compressors.

For more information contact us email

NEW Products NON OEM ZR ZT ZA Oil Coolers

NEW Products NON OEM ZR ZT ZA Oil Coolers

Direct replacement part , very high quality 12 Month warranty as standard.

Simply quote your model of Atlas Copco Z model and we can find the replacement parts..

We are often 50% less expensive than the OEM

email our parts department

Example of a Atlas Copco ZA4 fully refurbished



Our Air Hire customer took delivery of this fully refurbished STAR compressed air equipment in December 2012 saving almost half the price of buying a new machine from the OEM.

We provided a complete turnkey package of oil free compressor, dryer and aftercooler including commissioning and on going service cover with 5 year warranty included in our offer..

Could we help you make big savings on refurbished compressed air equipment in 2013 ?


For more Information please email us now

Recently Refurbished Atlas Copco ZA4 Oil Free Air Compressor

Recently Refurbished Atlas Copco ZA4 Oil Free Air Compressor

Huge savings to be made on NEW OEM equipment...

This recently supplied Atlas Copco ZA4 low pressure oil free water cooled air compressor has been supplied to an International beverage Industry company...

In the process of choosing this Ztechnique equipment we assured the customer that our STAR compressor performance and warranty rivals the OEM equivalent offering (5 year warranty available*)

The next time your company is considering an additional or replacement oil free compressor contact us email us for a competitive quote for a pre owned STAR Refurbished item of equipment..

Jumo Switches (from Jumo) NON OEM 25-06-2012 NEWS

Jumo Switches (from Jumo) NON OEM 25-06-2012 NEWS

Two Types of Jumo Switch for Z and G series compressors

Jumo Switch 0-160C 1089 0502 04
Jumo Switch 50-300C 1089 0502 01

Availble to buy from registered dealers.

Contact us email us or call UK 00 44 1744 733211 for information about becoming a dealer

Refurbished MD Dryer Drums

Refurbished MD Dryer Drums

New and refurbished MD dryer drums and parts are available online

Spare Parts for Oil Free Z and MD Atlas Copco Equipment

Spare Parts for Oil Free Z and MD Atlas Copco Equipment

We have an extensive range of Z and MD Oil free service parts with kist available from 2,000 hour to 80,000 hour overhaul kits

We hold a vast range of stock of these Genuine and NON Genuine parts in the UK

email us now with your OEM part number

Z cooler sets

Z cooler sets

From ZR3 to ZR900 VSD we have a range of coolers available ex stock.

We have New and used coolers for water cooled and air cooled equipment.

Oil coolers
Aftercoolers
Intercoolers
Moisture Traps

Made in UK1

Z Technique Oil Free Compressed Air Specialists